Our processes

How Your Pro­file Seals and Moulded Parts are Pro­duced

From draw­ing to tools, to series of pro­files – M+R pro­vides a one stop shop for tailor-​​made, indi­vid­ual and eco­nom­i­cal solu­tions.

Our experts can pro­vide per­sonal advice and sup­port in pro­duc­ing a draw­ing to be turned into a tool by our tech­ni­cians. Are your require­ments par­tic­u­larly chal­leng­ing? In our involve­ment in numer­ous projects, we have proven that we can mas­ter even the most com­plex geome­tries.

Of course, before a series is pro­duced, we cre­ate a few sam­ples for approval. Then we pro­duce the rub­ber pro­files and seals your require in any quan­tity desired. Due to the dimen­sions of our extru­sion machin­ery, pro­duc­tion can only start eco­nom­i­cally from a weight of approx­i­mately 300kg. We can also cre­ate moulded parts in lim­ited num­bers.

What can you expect from us?

1. Our highly qual­i­fied staff are an excel­lent resource for the con­struc­tion sec­tor. Years of expe­ri­ence in man­u­fac­tur­ing tools means that we are extremely flex­i­ble and cus­tomer focused. In prac­tice, this means that the time between ini­tial con­tact and deliv­ery of the prod­ucts you require, can be as low as 6 to 8 weeks.
2. This depth of expe­ri­ence is just as essen­tial in pro­duc­ing the opti­mal solu­tion for your rub­ber pro­file. Using spe­cially selected mate­ri­als means that we can pro­vide a wide spec­trum of pro­file qual­i­ties.
3. Our extru­sion is done on high per­for­mance extru­sion sys­tems with salt bath vul­can­i­sa­tion. The advan­tages of this process are:
   1. large for­mat pro­files and large pro­duc­tion runs
   2. low pro­duc­tion costs due to high through­put speed
   3. optional processes for high qual­ity per­ox­ide crosslink­ing mixes
   4. con­trolled and care­ful removal of pro­files with­out belt removal pres­sure points
4. We use mod­ern, fully auto­matic injec­tion mould­ing presses for cor­ner vul­can­i­sa­tion. We can there­fore vul­can­ise very com­plex cor­ner con­fig­u­ra­tions.
5. By vul­can­is­ing indi­vid­ual cross sec­tions it is pos­si­ble to make almost any pro­file cross sec­tion into a closed frame. Spe­cial hot cor­ner moulds con­sid­er­ably increase qual­ity and dura­bil­ity.
6. Addi­tion­ally, we man­u­fac­ture cus­tomised, vul­can­ised rings, fixed lengths and pro­file sec­tions using high per­for­mance cut­ting and stamp­ing sys­tems.
7. We are con­tin­u­ally expand­ing our pro­duc­tion of moulded rub­ber parts using injec­tion mould­ing because of the increas­ing demand for this process. The advan­tage over extru­sion of this type of man­u­fac­ture is that com­pletely cus­tomised solu­tions can be pro­duced.